BELT CARRIAGE SORTER

Scanning, Dimensioning, Weighing & Sorting by One Machine

Our Belt Carriage Sorter is a customized parcel scanning and sorting system for CEP, E-commerce and logistics center. The system first scans the barcode, captures weight, dimensions and product images and then the outfeed belts become activated to divert the parcels to the right chute.

  • Receive and update SKU data to a WMS in real time
  • As part of a total in motion manifest solution, our system provides data to capture carton ID, weight and  dimensions for every shipment.
  • Customized outfeed system, can be made 4 way, 6 way and 8 way.

SpecificationsDetails
Conveyor TypePVK Flat Belt
Belt DirectionBi-Directional
Barcode TypeCode 128/Code39/EAN Code/2D Code
Field Of Vision180 Degree
Parcel Dimensions (Min)50(L)x50(B)x25(H)
Parcel Dimensions (Max)400(L)x400(B)x400(H)
Scale Weighing Range50 gm to 25 kgs
Scale Weighing Accuracy+/- 50 gm
ImageReal-time shipment imaging & transfer to ERP.
Read Rate95%
Dimensioning throughput1000-1200 PPH
Sorting Throughput1200-1500 PPH
Rated Voltage230 V, +/-10% and 50 Hz+/-2%
Rated Power12 kw, UPS Power

Note: System/Panel Neutral to Earth (Earthing) to be below 0.9V for Safe operation and safety of sensitive equipment.

Incoming Power point should be within 10m from the main Control Panel.

1. IT Requirements

Server Configuration:

  1. LENOVO ST 550 SERVER TOWER: Includes (Motherboard: Intel Xeon Bronze 3204 6C 85W (1.9GHz) / 2 x 16GB DDR-4 RAM, Lenovo XClarity Enterprise 2 x 1G Ports, 1 x 750W PSU)
  1. Operating System: UBUNTU V20.04
  1. LENOVO THINKSERVER 2TB SATA HDD / 1 x 2TB Enterprise SATA
  1. 5″ SATA 4-Bay Simple Swap Backplane SoŌware Raid Only
  1. 18.5” LCD Flat Monitor Dell / Keyboard + Mouse: 1 Each USB wired / Spike Guard: 1 X 3 Ports

IPC Configuration:

Advantech – CHASSIS, IPC-510 MB Bare Chassis RoS Ver B with Power Supply

H61 LGA 1155 ATX Motherboard w/ PCIex 16, 2 LAN

C.L R3 I-LGA1155 S-95W 90xx90x68-SS 12V0.35A-50C

SOFTWARE Requirements:
IPCPrimary Sorting App - NidoWorkz
Camera Setup Tool - Dataman
PTL Sorting Application – NidoPTL (Only in case of Secondary Sorting)
Printer Devices - As per printer (Only in case of Secondary Sorting)
MiniPCSecondary Sender - T2 (Only in case of Secondary Sorting)
ServerDatabase
Sorting Logic Application
FTP Tool
Apache Server
PHP Libraries
JS Libraries
Reporting Tool
Dashboard
Service NamePort No.
Incoming Data Service Post API7000
Data Upload Service Post API7000/8000
Dashboard Port Forwarded7001
Sorting Service accessible externally5000
Config through API5001
Mailer Service5001
FTP23
Any Troubleshooting5002
Secondary sorting Inputs9000

Our DENEB four way sorter is a customized parcel scanning and sorting system for CEP, E-commerce and logistics center. The system first scans the barcode, captures weight, dimensions and product images and then the outfeed belts become activated to divert the parcels to the right chute.

Applications

  • Receiving and slotting – Receive and update SKU data to a WMS in real time.
  • Automated carton selection – In-motion cubers send dimensions of products from the picking operation to automatically select the correct shipping carton to be formed. This is typically used in conjunction with a random or and on demand case former.
  • Shipping manifest – As part of a total in motion manifest solution, our systems provide data to capture carton ID, weight, and cubical dimensions for every shipment.
  • Shipping rate assessment – Real-time dimensional weight factor for static and in-motion systems.
  • Cargo freight forwarding – International carriers must scan, weigh, and dimension most freight. We provides systems for all cargo manifest needs.

Four-way-belt-sorter + + + + +

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